Makina Odulira Mapepala Ozungulira a DHS-1400/1500/1700/1900
Kufotokozera
| CHITSANZO | DHS-1400 | DHS-1500 | DHS-1700 | DHS-1900 |
| Mtundu wodula | Mipeni iwiri yozungulira; yokhala ndi ma seti 6 a makina odulira okha a longitudinal linear servo (ilinso ndi mpeni wodulira wa pneumatic) | Mipeni iwiri yozungulira; yokhala ndi ma seti 6 a makina odulira okha a longitudinal linear servo (ilinso ndi mpeni wodulira wa pneumatic) | Mipeni iwiri yozungulira; yokhala ndi ma seti 6 a makina odulira okha a longitudinal linear servo (ilinso ndi mpeni wodulira wa pneumatic) | Mipeni iwiri yozungulira; yokhala ndi ma seti 6 a makina odulira okha a longitudinal linear servo (ilinso ndi mpeni wodulira wa pneumatic) |
| Chiwerengero cha kudula mipukutu | Mipukutu iwiri | Mipukutu iwiri | Mipukutu iwiri | Mipukutu iwiri |
| Mbali yotulutsira | Mbali ziwiri | Mbali ziwiri | Mbali ziwiri | Mbali ziwiri |
| Kulemera kwa pepala | 80*2-1000GSM | 80*2-1000GSM | 80*2-1000GSM | 80*2-1000GSM |
| M'mimba mwake wa reel wapamwamba kwambiri | 1800mm (71”) | 1800mm (71”) | 1800mm (71”) | 1800mm (71”) |
| M'lifupi mwake womaliza | 1400mm (55”) | 1500mm (59") | 1700mm (67”) | 1900mm (75”) |
| Utali wa pepala lomalizidwa | 450-1650 mm | 450-1650 mm | 450-1650 mm | 450-1650 mm |
| Liwiro lalikulu la kudula | Mamita 300/mphindi | Mamita 300/mphindi | Mamita 300/mphindi | Mamita 300/mphindi |
| Liwiro lalikulu la kudula | Nthawi 450/mphindi | Nthawi 450/mphindi | Nthawi 450/mphindi | Nthawi 450/mphindi |
| Kudula molondola | ± 0.25mm | ± 0.25mm | ± 0.25mm | ± 0.25mm |
| Kutalika kwa mulu wotumizira | 1600mm (kuphatikiza mphasa) | 1600mm (kuphatikiza mphasa) | 1600mm (kuphatikiza mphasa) | 1600mm (kuphatikiza mphasa) |
| Mphamvu yayikulu ya injini | 63KW | 63kw | 63kw | 63kw |
| Mphamvu yonse | 95KW | 95 kw | 95KW | 95KW |
| Chofunikira pa gwero la mpweya | 0.8Mpa | 0.8Mpa | 0.8Mpa | 0.8Mpa |
| Voteji | 380v; 50hz | 380v; 50hz | 380v; 50hz | 380v; 50hz |
Ubwino:
● Makina athu odulira ma reel amagwiritsa ntchito ukadaulo wapamwamba wochokera ku Taiwan ndi Germany, ndipo amaphatikiza ndi zomwe takumana nazo zaka zoposa makumi awiri popanga makina odulira ma reel.
● Makinawa amagwiritsa ntchito servo motor drive ndi ma double rotary blades kuti adule ngati lumo mwachangu komanso molondola kwambiri, zomwe zimasiyana kwambiri ndi njira yachikhalidwe yodulira.
● Imagwiritsa ntchito masamba ochokera ku Germany kuti ichepetse bwino katundu wodula ndi phokoso ndikuwonjezera nthawi yogwiritsira ntchito mipeni. Fikirani bwino kuti muchepetse kugwedezeka kwa makinawo mukamagwira ntchito mwachangu.
● Maberiyani olondola kwambiri aku Germany komanso magiya abwino opanda ma backlash, phokoso lochepa la ma mesh, nthawi yogwiritsira ntchito ndi yayitali kawiri kuposa kapangidwe kachikhalidwe.
● Mpeni wodulira wa pneumatic, kudula pakati, kudula koyera, palibe kutentha kapena kupanga fumbi, ukhoza kukhala mwachindunji pa makina osindikizira.
● Liwiro lodulira mapepala limagawidwa m'magawo ofulumira ndi ochedwa kuti liwonetse zotsatira za kusanja, kuwerengera ndi kuyika zinthu pamodzi. Ndibwino kuteteza pamwamba pa pepala ku mikwingwirima iliyonse komanso popanda mawanga owala.
● Dongosolo lowongolera magetsi lomwe lili ndi chipangizo chosungira mphamvu limasunga 30% ya mphamvu zomwe zimagwiritsidwa ntchito.
Tsatanetsatane wa Makina
A.Choyimilira cha reel
1. Dzanja loyambira lolumikizira mapepala limapangidwa ndi chitsulo chopangidwa ndi ductile chokhala ndi njira yapadera yopangira, champhamvu kwambiri komanso chosasinthika, zomwe zimateteza dzanja loyambirira lolumikizira mapepala.
2. Chimango chokwezera mapepala opanda shaft chimatha kunyamula mipukutu iwiri ya mapepala nthawi imodzi.
3. Shaft core 3″6″12″ mechanical expansion chuck, maximum winding diameter φ1800mm.
4. Imatha kulamulira kukula kwa mphamvu ya pepala ikadula pepala mwachangu kwambiri.
5. Pepala la hydraulic φ120*L400MM, silinda ya hydraulic φ80*L600MM imamatira pepalalo ndikusuntha kumanzere ndi kumanja.
6. Trolley yonyamula mapepala pansi pa nthaka, njanji yotsogolera ya mtundu wa I.
7. Kutalika kwa trolley yolowetsa malo ndi 1M.
8. Kulemera kwakukulu kwa mawilo kudutsa msewu wotsogolera: matani atatu.
9. Kuwongolera bwino ndi kuyika mapepala pa trolley yoyendetsera katundu kumachitika ndi kasitomala.
10. Chipangizo Cholimbitsa Chopangira Mapepala cha Matani 2.5
B.Chigawo Chowongolera Mapepala Chotsutsana ndi Zopindika M'mbali Zonse
1.Kuwongolera mapepala atsopano opindika mbali zonse ziwiri, kugwiritsa ntchito mapepala awiriawiri okhuthala komanso owonda,
2. Kuchotsa bwino koyilo kozungulira pepala lokhala ndi zokutira zolemera kwambiri, palibe ufa, kotero kuti pepalalo likhale losalala, losapotoka.
3. Makina osindikizira a pepala odzilamulira okha, shaft yaying'ono yachitsulo yothandizidwa ndi bearing, pamwamba pake pali chrome.
C.Chozungulira Choteteza Kusweka kwa Mphira Chobiriwira
1. Kupotoza kwa rabara: Kupotoza kuli ndi mipata yayikulu ndi yaying'ono, ndipo mipata yayikulu ndi yaying'ono imatha kusinthidwa mwachangu kuti ikwaniritse zofunikira zosiyanasiyana za kupotoza.
2. Seti yopatuka ya pneumatic, yomwe imapereka zotsatira zabwino zomasuka pa pepala lowala kwambiri.
3. M'mimba mwake mwa shaft yayikulu 25mm, m'mimba mwake mwa shaft yaying'ono 20mm
D.Gawo lodyetsa
1. Yopangidwa ndi chitsulo cha alloy, chozungulira chopanda kanthu chimapangidwa molondola kufika pa φ260MM, cholinganizidwa bwino, chophwanyidwa mchenga pamwamba, komanso cholimba chokonzedwa ndi chrome.
2. Choyimitsa Choyendetsa: Pamwamba pa choyimitsacho pali rabala yopukutira yamkati yochokera kunja, kapangidwe ka 3.expansion groove, ndi pneumatic control yolumikizira mapepala opanikizika.
Chivundikiro cha Chitetezo: Chivundikiro cha chitetezo chimayimitsa makinawo okha akatsegulidwa, zomwe zimapangitsa kuti pakhale chitetezo.
4. Gawo lodulira
Kukonza bwino zinthu zachitsulo, zokhala ndi malangizo olunjika. Tsamba lapamwamba ndi loyendetsedwa ndi mpweya, ndipo tsamba lapansi ndi loyendetsedwa ndi chitsulo cha tungsten, zomwe zimapangitsa kuti m'mbali mwake musakhale ndi mikwingwirima yosalala komanso yopanda mikwingwirima. Chogwirira cha mpeni cholimba kwambiri ndi choyenera kudula liwiro lofika mamita 400 pamphindi.
ZOSANKHA:
※ Ubwino wa Magnetic Levitation IC Linear Motor:
1. Kusakonza konse, kulondola kwambiri, komanso bandwidth.
2. Liwiro losalala komanso phokoso lochepa.
3. Kutumiza mphamvu popanda zida zamakanika monga zolumikizira ndi malamba okhala ndi mano.
4. Palibe chifukwa chogwiritsa ntchito magiya, maboliti, kapena mafuta odzola, zomwe zimapangitsa kuti zikhale zodalirika kwambiri.
5. Mayankho a drive osalala komanso opapatiza.
6. Kapangidwe ka makina kosavuta komanso kocheperako.
7. Poyerekeza ndi zomangira za mpira, ma racks, ndi ma actuator a giya, bandwidth yapamwamba komanso yankho lofulumira.
8. Phokoso lochepa, zigawo zochepa, komanso ndalama zogwirira ntchito zotsika.
5. Gawo lodula
1. Timagwiritsa ntchito kapangidwe kapadera ka tsamba lophatikizidwa ndi kapangidwe kake kapadera, kuonetsetsa kuti magawo osiyanasiyana a zidutswa zingapo zodulidwa, zopanda pepala losawoneka bwino. Ndi chisankho chabwino kwambiri pamakampani opanga ma roll slitting apamwamba.
2. Ma roller a mipeni apamwamba ndi otsika: Pogwiritsa ntchito njira yodulira ya ku Germany, timachepetsa bwino katundu ndi phokoso panthawi yodulira mapepala. Ma roller a mipeni amapangidwa ndi chitsulo chopanda kanthu, chokhala ndi mainchesi olondola a φ210MM, ndipo amakonzedwa mosamala komanso kusintha bwino kwa mphamvu. Izi zimathandizira kwambiri kuthamanga kwa ntchito, zimachepetsa kugwedezeka ndi phokoso panthawi yogwira ntchito mwachangu, komanso zimachepetsa fumbi la pepala.
3. Masamba odulira: Opangidwa mwaluso kwambiri kuchokera ku chitsulo chapadera cholimba, masamba awa amakhala ndi moyo wautali kwambiri, wokhala ndi nthawi 3-5 kuposa achikhalidwe. M'mbali mwa masambawo ndi zosavuta kusintha, zomwe zimathandiza kukonza bwino.
6. Chipangizo chotumizira mapepala chochotsa zinyalala
1. Mtundu: Kutumiza kosiyana kwa magawo ambiri mopingasa kuti kupange kuwerengera kolekanitsa ndi zotsatira zoyika mapepala.
2. Gawo loyamba loperekera: chonyamulira choyamwa kuti chilekanitse ndi kudula mapepala mwachangu, chipangizo chotulutsira zinyalala mwachangu.
3. Gawo lachiwiri loperekera: Kutumiza kwa mchira wokoka popanda kupanikizika, kukweza kungakhale kochitapo kanthu kamodzi kapena kopitilira, sinthani pepalalo kuti litumizidwe mu mawonekedwe a matailosi.
4. Gawo loperekera mapepala: Cholekanitsa mapepala chokonzedwa bwino, chomwe chingasinthidwe mogwirizana ndi kukula kwa pepala.
5. Gudumu lodyetsa kuthamanga likhoza kuwonjezera kukhazikika kwa pepala ndikupewa kusokoneza pepala.
7. Mawonekedwe a makina a munthu
Gawo Lowongolera Magetsi: Lili ndi makina owongolera ma drive a servo a Taiwan a PLC ndi INVT kuti zikhale zosavuta komanso zodziyimira zokha. Kutalika kodulira, kuchuluka kwa chinthu chomalizidwa, kuchuluka konse, ndi zina zotero, zitha kulowetsedwa mwachindunji pa touchscreen. Kuwonetsedwa nthawi yeniyeni kwa kutalika kwenikweni kodulira ndi kuchuluka kulipo. INVTservo imayendetsa shaft yozungulira ya mpeni, mogwirizana ndi chipangizo chosungira mphamvu, kuchepetsa kugwiritsa ntchito mphamvu, kukonza magwiridwe antchito, ndikuchepetsa ndalama zopangira.
8. Zipangizo Zokha Zoyezera Mapepala ndi Kuyika Ma Stacking
1. Mtundu: Tebulo losonkhanitsira mapepala onyamulira ndi makina, lomwe limatsika lokha pepalalo likayikidwa pamalo enaake.
2. Kutalika kwakukulu kwa mapepala okwana 1500mm (59")
3. Kukula kwa pepala: W = 1900mm
4. Zipangizo zoyezera mapepala: njira yamagetsi yoyezera mapepala akutsogolo.
5. Njira yolumikizira mapepala pamanja mbali zonse ziwiri
6. Njira yosinthika yolowera kumbuyo
9. Makina olembera okha (chipangizo cholowetsa ma tabu) mbali zonse ziwiri
Ndi kuwerengera kolondola pambuyo polemba chizindikiro, ogwiritsa ntchito amangofunika kuyika pa mawonekedwe a munthu-makina kuti atsatire chiwerengero cha mapepala, zomwe zikugwirizana ndi makonda kuti alembe kuchuluka kwa mapepala. Zipangizo zapadera zimayika tabu ya pepala mu pallet yomwe ikuperekedwa. Kuchuluka kwa mapepala pakati pa tabu imodzi ndi ina kumakhazikitsidwa kale ndi wogwiritsa ntchito. Zoyika tabu ndi malangizo a pepala mu ma pallet. PLC idzakhudza kuwerengera kwa mapepala ndipo kuchuluka komwe kulipo kale kukakwaniritsidwa, tabu imayikidwa pakati pa mapepala a pallet yomwe ikuperekedwa. Choyika tabu chimayendetsedwa chokha ndi PLC kapena chimatha kuyendetsedwa ndi makiyi awiri, chimodzi chomwe chimadyetsa mzere wa pepala ndi china chodula mzere.
10. Cholowetsa Tepi
Ili ndi ntchito yowerengera molondola kutsatiridwa ndi kulemba. Wogwiritsa ntchito amangofunika kulowetsa chiwerengero cha mapepala omwe ayenera kulembedwa pa mawonekedwe a munthu ndi makina, kenako chiwerengero cha mapepala omwe amalembedwa chikhoza kukhazikitsidwa malinga ndi makonda. Chipangizo chapadera ndikuyika chizindikiro cha pepala mu thireyi. Chizindikiro chimodzi chimayikidwa pakati pa chiwerengero cha mapepala, ndipo china ndi wogwiritsa ntchito wokonzedweratu. Tabu imayika njira ya pepala mu thireyi, ndipo PLC idzakhudza kuwerengera kwa pepala. Nambala yokonzedweratu ikafikiridwa, chizindikiro chimayikidwa mu thireyi. Zoyika chizindikiro zimayendetsedwa zokha kapena pamanja ndi makiyi awiri, limodzi loperekera tepi ya pepala ndi lina lodulira mizere.
Dongosolo la Njinga Yoyendetsa
| Mpeni wozungulira wa AC servo motor 90KW | SETI 1 |
| Mainframe servo motor drive63KW | SETI 1 |
| Mota yoperekera mapepala ya AC servo 15KW | SETI 1 |
| Galimoto yoyamba ya servo yolumikizana ndi liwiro lalikulu ya gawo loyamba ya 4KW | SETI 1 |
| Galimoto yachiwiri yochepetsera ma frequency variable lamba wotumizira 2.2KW | SETI 1 |
| Galimoto yochepetsera liwiro la pepala la kutsogolo 0.75KW | SETI 1 |
| Kukweza unyolo wa mota wochepetsera makatoni patebulo lokweza mota 3.7KW | SETI 1 |