I-HBF-3/1450/1700/2200 I-Smart High Speed Flute Laminator ene-Flip Flop Stacker
Ukucaciswa
| I-HBF-3/1450 | |
| Ubukhulu.usayizi wephepha | 1450×1450 mm |
| Okuncane.usayizi wephepha | 360×380 mm |
| Ubukhulu beshidi eliphezulu | 128 g/㎡-450 g/㎡ |
| Ukujiya kweshidi elingezansi | 0.5-10mm |
| Ubukhulu.isivinini sokusebenza | 200 m/min |
| Iphutha le-Lamination | ±0.5 - ±1.0 mm |
| Amandla omshini | Uhlobo lokuhola: 28.75kw Uhlobo lwebhande: 30.45kw |
| Amandla angempela | Uhlobo lokuhola: 25.75kw Uhlobo lwebhande: 27.45kw |
| Usayizi womshini(L×W×H) | 22248×3257×2988 mm |
| Isisindo somshini | 7500 kg+4800 kg |
| I-HBF-3/1700 | |
| Ubukhulu.usayizi wephepha | 1700×1650 mm |
| Okuncane.usayizi wephepha | 360×380 mm |
| Ubukhulu beshidi eliphezulu | 128 g/㎡-450 g/㎡ |
| Ukujiya kweshidi elingezansi | 0.5-10mm Ishidi kuya eshidini lamination: 250+gsm |
| Ubukhulu.isivinini sokusebenza | 200 m/min |
| Iphutha le-Lamination | ±0.5 - ±1.0 mm |
| Amandla omshini | Uhlobo lokuhola: 31.3kw Uhlobo lwebhande: 36.7kw |
| Amandla angempela | Uhlobo lwamaphethelo okuhola: 28.3kw Uhlobo lwebhande: 33.7kw |
| Usayizi womshini (L×W×H) | 24182×3457×2988 mm |
| Isisindo somshini | 8500kg+5800kg |
| I-HBF-3/2200 | |
| Ubukhulu.usayizi wephepha | 2200×1650 mm |
| Okuncane.usayizi wephepha | 380×400 mm |
| Ubukhulu beshidi eliphezulu | 128 g/m²-450 g/m² |
| Ukujiya kweshidi elingezansi | Ibhodi likathayela |
| Ubukhulu.isivinini sokusebenza | 200 m/min |
| Iphutha le-Lamination | ＜±1.5 mm |
| Amandla omshini | Uhlobo lokuhola: 36.3kw Uhlobo lwebhande: 41.7kw |
| Amandla angempela | Uhlobo lokuhola: 33.3kw Uhlobo lwebhande: 38.7kw |
| Usayizi womshini (L×W×H) | 24047×3957×2987 mm |
| Isisindo somshini | 10500kg+6000kg |
Izici
Ubukhulu.isivinini singama-20,000 ama-pcs/ihora.
One-touch Control, ukunemba okuphezulu isivinini.
I-EU ejwayelekile, ukusebenza okuvikelekile.
Isebenza ku-lamination phakathi kwephepha eliphrintiwe elimibalabala nebhodi likathayela (A/B/C/E/F/G-flute, umtshingo ophindwe kabili, izendlalelo ezi-3, izendlalelo ezi-4, izendlalelo ezi-5, izendlalelo eziyi-7), ikhadibhodi noma ibhodi empunga, futhi kufanelekile ngoba "sandwich lamination".
Umshini Wesizukulwane Sesithathu Uza nemisebenzi Emisha:
Okokufaka kwedijithali.Ukuqala kokuthinta okukodwa kufaka:
A. Ukulungiswa kwengxenye yokulayisha ngaphambilini
B. Ukulungiswa kwe-FWD ne-BWD ye-Feeder
C. Usayizi wephepha ophezulu wephepha
D. Usayizi wephepha eliphansi
E. Ukulungiswa kwengcindezi okuzenzakalelayo
F. Ukulungiswa kwenani leglue
G. Servo isikhundla
H. Ukulungiselelwa kwebanga lephepha
I. Ukucindezela ingxenye ethi FWD & BWD ukulungisa
J. Ukulungiswa kokuxhuma istaki sephepha
K. Isibonisi sephutha
L. Uhlelo lokuzithambisa
Bona ngempela ukusebenza kwedijithali, ulwazi, ukubona ngeso.
I-diaya ekhulisiwe.insimbi engagqwali roller
I-Servo high speed feeder, ukulungisa okuzenzakalelayo
I-Servo lead edge conveyor, ukumunca okukhulu
I-Servo belt conveyor
I-Servo lead edge conveyor, ukumunca okukhulu
I-Servo belt conveyor
Ukuthinta okukodwa kuqale ukuxhuma ngesitaki
Isakhiwo esithwala kabili, sandise impilo
Ukucindezela okuzenzakalelayo nesistimu yokulungisa inani leglue
Auto lubrication system
Flute Laminator Imininingwane
A. Isistimu yokulawula i-elekthronikhi ehlakaniphile egcwele
Isilawuli sokunyakaza se-American Parker esinokulawula okuzenzakalelayo kwe-PLC, isilawuli esikude sendawo kanye ne-servo motor sivumela isisebenzi ukuthi sihlele usayizi wephepha esikrinini esithintwayo futhi silungise ishidi eliphezulu nendawo yokuthumela ishidi elingezansi ngokuzenzakalelayo.I-screw rod yesitimela eshelelayo engenisiwe yenza ukuma kucace;ingxenye ecindezelayo futhi inesilawuli esikude se-FWD & BWD control inching.Umshini unomsebenzi wokugcina inkumbulo ukuze ukhumbule umkhiqizo ngamunye owugcinile.I-HBZ-3 ifinyelela ku-automation yeqiniso ngokusebenza okugcwele, ukusetshenziswa okuphansi, ukusebenza okulula nokuvumelana nezimo okuqinile.
B. Izingxenye zikagesi
I-Shanhe Machine ibeka imodeli ye-HBZ-3 phezu kwezinga lemboni yemishini yaseYurophu.Wonke umshini usebenzisa imikhiqizo eyaziwa ngamazwe ngamazwe, njenge-PARKER (USA), MAC (USA), P+F (GER), SIEMENS (GER), BECKER (GER), OMRON (JPN), YASKAWA (JPN), SCHNEIDER ( FRA), njll. Baqinisekisa ukuqina nokusebenza komshini.Ukulawula okudidiyelwe kwe-PLC kanye nohlelo lwethu oluzihlanganisele lubona ukulawulwa kwe-mechatronics ukwenza lula izinyathelo zokusebenza futhi wonge izindleko zabasebenzi.
Umshini wamukela isilawuli esinyakazayo (i-Parker, e-USA) ukuze uzuze ukudluliswa kwesignali eqondile ngaphandle kokuphazamiseka, ukuzinza nokunembile.
I-PLC (SIEMENS, Germany) ukulawula okunembile, lapho ishidi elingezansi lingaphumi noma i-feeder ithumela amashidi aphindwe kabili, umshini oyinhloko uzoyeka ukunciphisa ukulahlekelwa.Iminyaka engaphezu kwengu-30 yokuhlangenwe nakho kokukhiqiza emshinini we-laminating yenza uhlelo lohlelo luzinze futhi ukunemba kwe-laminating kuphakeme.
Umshini usebenzisa umtshina wezithombe zikagesi (P+F, Germany), ongenazo izidingo embaleni weshidi eliphezulu neshidi elingezansi.Okumnyama nakho kungabonwa.
C. Umphakeli
Ucwaningo oluzimele nokuthuthukiswa kwemikhiqizo enelungelo lobunikazi: I-Feeder.Ngomklamo wokuphakelayo kwephrinta ephezulu, iyithuluzi eliqinisiwe lokuphakela iphepha elinokumunca iphepha okunembile, ukuphakelwa kwephepha okubushelelezi.Ubuningi.Isivinini sokuphakela iphepha ngu-20,000 pcs/ihora.
Ukulawula ugesi okuzenzakalelayo.I-Feeder izofinyelela ngokuzenzakalelayo endaweni ngemva kokufaka usayizi wephepha esikrinini sokuthinta futhi yenza ukulungisa kahle.Iphampu yombhobho omkhulu wokumunca ithuthukiswe ikakhulukazi iphepha elisontekile.
D. Izindlela ezimbili zokulayisha amashidi aphezulu
Inqwaba yamaphepha ebhodi yonke ingaba pingeniswe ku-feeder yephepha ngaphandle kwethrekhi, elungele lonke iphepha lebhodi lemikhiqizo yephepha emikhulu.
Iphepha lingahlelwa kahle liphumeeceleni komshini, bese iphushwa ephepheni eduze kwethrekhi, okwenza inembile futhi icoceke.
Ukuqondanisa kunomsebenzi "wokulungisa ugesi okuzenzakalelayo".Ifakwe uhlobo lwe-gantry pre-loading platform, sijubane nesikhathi kusele ukulungiselela ukulayishwa kwamaphepha ukuze kuqinisekiswe ukuphepha kwabasebenzi.Ifinyelela umsebenzi osebenza kahle kakhulu.
E. Ingxenye yokudlulisa iphepha elingezansi (Ongakukhetha)
v Uhlobo lwe-lead edge (amasondo elanga ashayelwa yi-servo motor enomoya onamandla wokudonsa):
Ilawulwa i-servo eyingqayizivele, futhi ukugeleza komoya wayo omkhulu ovunguzayo kanye nokungqubuzana kokuphakelwa kwamaphepha okwandayo kulungele ukulethwa okubushelelezi kwephepha elingaphansi elisontekile, elimahhadlahhadla, elisindayo nelilikhulu.Idizayini yemininingwane ehlosiwe: Isondo ngalinye lenjoloba yokuphakelayo lifakwe ama-bearings ayindlela eyodwa ukuze kuqinisekiswe ukulethwa okunembile kanye nokudla okuzinzile.Isondo lerabha eliphakelayo ngephepha linempilo ende yesevisi, engafinyelela eminyakeni engu-5-10, ngaleyo ndlela kuncishiswe amandla okusebenza okushintsha isondo lenjoloba kanye nezindleko zokuthengisa emva kokuthengisa.Lolu hlobo lufanele noma yiliphi ibhodi likathayela, futhi lifaneleka kakhulu ku-multi-layer cardboard laminating.
Ongakukhetha: Isilinda esilungile singengezwa ukuze simbambathe iphepha futhi uqinisekise ukuthi iphepha elingaphansi licocekile.
Thuthukisa umshini wokulungisa ozimele, okungukuthi, iphepha elingezansi lizobe ligxile ngokuzenzakalelayo, futhi lingalungiswa ngokuzimela ngohlangothi olungakwesokudla, olulungele ukuxazulula inkinga ukuthi iphepha eliphansi alihlangabezani nemithethonqubo.
Uhlobo lokudlulisa ibhande (amabhande abhontshiwe ashayelwa yi-servo motor enomunca komoya onamandla):
Ibhodi likathayela lithuthwa ngokushelelayo ngebhande elinembobo, elifaneleka ngokukhethekile i-lamination phakathi kwephepha eliphrintiwe elimibalabala kanye nebhodi likathayela (F / G-flute), amakhadibhodi kanye nebhodi elimpunga.Iphepha elingezansi ngeke liklwebhe ngesikhathi lihanjiswa.
F. Isikhala sengxenye yeshidi elingezansi (Ongakukhetha)
v Uhlobo olujwayelekile, ubude besikhala bungamamitha angu-2.2, okuwukonga kakhulu isikhala.
v Uhlobo olwandisiwe, ubude bendawo bungamamitha angu-3, okulungele ukulayishwa, ukupakishwa kanye nokusebenza kwephepha elingaphansi elingusayizi omkhulu.
G. Uhlelo lokushayela
Sisebenzisa amabhande esikhathi angenisiwe esikhundleni seketango lesondo lendabuko ukuze sixazulule inkinga yokufakwa kwe-lamination okungalungile phakathi kweshidi eliphezulu neshidi elingaphansi ngenxa yeketango eligugile futhi silawule iphutha lokubeka phakathi kuka-±1.0mm, ngaleyo ndlela sigcwalise i-lamination ephelele.
Wonke ama-bearings ohlangothini lwesobunxele nakwesokudla wengxenye ye-lamination athuthukisiwe abe yisakhiwo esine-double-bearing, esingakwazi ukwandisa ngokuphumelelayo impilo yesevisi yokuthwala.Ngesistimu yokuhlinzeka uwoyela othomathikhi, kulula ukugcina umshini, futhi ukuthwala akulula ukulimaza.
Isakhiwo esiqinisiwe: i-wall plate ye-laminator yomtshingo igqinsile ibe ngu-35mm, futhi wonke umshini unzima ukuqinisekisa ukusebenza kwejubane eliphezulu nokuzinzile.
H. Khulisa ububanzi besistimu yokunamathela yeglue (Ongakukhetha)
Khulisa ububanzi be-coating roller.Ukuze kuqinisekiswe ukuthi ingcina iboshwe ngokulinganayo ngaphandle kokuchaphazeka futhi iboshiwe ngesikhathi sokugijima kwesivinini esikhulu, I-SHANHE MACHINE iklama isistimu yokunamathela yeglue esebenzisa i-roller yephethini yensimbi engagqwali.Iphethini elikhethekile le-rhombic liwukubamba iglue ephepheni, eligcina ukusetshenziswa kweglue futhi linciphise okuqukethwe kwamanzi omkhiqizo we-laminated, lifaneleka kakhulu ukwenza i-sheet to sheet lamination.Idivaysi ekhethekile yokuvimbela i-glue ixazulula ngempumelelo inkinga ye-glue spplashing kanye nendiza.Idivaysi yokugcwalisa iglue ezenzakalelayo enesistimu yokuvuselela iglue ingagwema ukumosha iglue.Qiniseka ukuthi imikhiqizo iqinile futhi akukho ukuboshelwa.
Imininingwane Yesitaki Sephepha Elimile
I-LFS-145/170/220 Isitaki Sephepha Esimile esokuxhuma ne-laminator yomtshingo ukuze kubonakale umsebenzi wokupakisha amaphepha ozenzakalelayo.Inqwabelanisa umkhiqizo oqediwe we-lamination ube yinqwaba ngokwenani elibekiwe.Umshini uhlanganisa imisebenzi yokuphenyisisa iphepha ngezikhathi ezithile, ukupakisha amaphepha ohlangothini olungaphambili phezulu noma ohlangothini olungemuva nokupakisha kahle, njll. Kuze kube manje, usisize izinkampani eziningi zokunyathelisa nokupakisha ukubhekana nenkinga yokushoda kwabasebenzi, ukwandisa isimo sokusebenza, ukonga. ukusebenza kanzima futhi kwandise kakhulu umkhiqizo usuwonke.
I-LFS-145/170/220 Isitaki Sephepha Esimile, esinomsebenzi we-One-touch Start, asikho isidingo sokuthi u-opharetha alungise.Ingxenye yokudlulisa yengezwa ukuze kuhambe kahle.Ngaphambi kokuthi iphepha liye kuyunithi yokuphetshwa, iphepha lizobe limbambathwa ngokulandelana kuzo zonke izinhlangothi ezine.Iyunithi yokuphenyisisa ingasethwa kukhompuyutha ukuze iphendule kanye, iphendule kabili noma ingaphenduki.Ngemuva kokuthi iphepha seliqoqwe libe yinqwaba, umshini uzokhala insimbi bese uphusha inqwaba ngaphandle kwesitaki, bese u-opharetha angasebenzisa ujeke wepallet ukususa inqwaba.
A. Ukulawula okudidiyelwe: isitaki sephepha sokulawula i-laminator, isiqalo sokuthinta okukodwa
Faka usayizi wephepha esikrinini sokuthinta se-laminator yomtshingo, futhi isitaki sephepha singaxhunywa ngokushesha.Ibhodi ngalinye lokumbambatha iphepha nendawo lingafinyelela endaweni yalo ngesikhathi esifanayo.Isitaki sephepha siphinde sibe nesikrini sokuthinta esizimele, i-HMI, okulula ukusifunda.I-SHANHE ifuna ukwengeza ukusebenza kwedijithali futhi ithuthukise ukulawula okuhlakaniphile emishinini evuthiwe, ngaleyo ndlela yehlise izidingo zama-opharetha.
B. Ingxenye yokudlulisa inguquko (Ongakukhetha)
Le ngxenye inohlobo lwesilinda kanye nezinketho zohlobo olususwayo, futhi ingxenye yokudlulisa inguquko ifakwa phakathi kwengxenye ecindezelayo nesitaki sephepha ukuze kuzuzwe ukuhlukaniswa kwephepha okuphumelelayo.Umsebenzisi angasusa udoti wephepha kule ngxenye ngesikhathi ukuze akhulise ikhwalithi yomkhiqizo.Le ngxenye ingaphinda isuswe futhi ishintshelwe ekuqoqweni mathupha.
C. Ukushintsha isivinini sokulawula i-servo kwamazinga amathathu
Ngemuva kwephepha shiya ingxenye yokucindezela, ngoba iphepha ligcwele, kufanele lihlukanise iphepha.I-conveyor yonke yokunqwabelanisa iklanyelwe ukusheshiswa kwezigaba ezintathu zomkhiqizo ohlukile wobude bokugqwala.Ukuhlukaniswa okuphelele.
Ungalungisa ubude beshidi lephepha eliphetshwayo (Ubukhulu obungu-150mm) ukuze unqume inani lokuphetshwa ngakunye, ngokufinyelela lelo nani, iphepha lizothunyelwa kuyunithi yokuphetshwa ngokuzenzakalelayo.
Imbambatha iphepha ngaphambili kanye nezinhlangothi ezimbili ukwenza iphepha lihlanganiswe kahle.
Ukuma okunembile okusekelwe kubuchwepheshe befrikhwensi eguquguqukayo.Ukuphusha iphepha okungazweli
D. Ukulawulwa kwe-Servo
Sebenzisa i-frequency converter ukuze uphushe iphepha phakathi;iyunithi yokuphequlula isebenzisa isilawuli se-servo motor.
E. Ingxenye Esekelayo
Ukuma kwangemuva, nokumbambatha kwephepha kusuka ezinhlangothini ezi-3: ohlangothini olungaphambili, ohlangothini lwesobunxele nakwesokudla.Qinisekisa ukupakishwa kwe-oda.
Idivayisi yokunqwabelanisa kusengaphambili ukuze ilethwe ngokungami.Ukuphakama kokupakishwa kwamaphepha kuyalungiseka phakathi kuka-1400mm kuya ku-1750mm.
F. Ingxenye Yokulethwa (Ongakukhetha)
Umsebenzi we-pallet wephepha le-automatic.Lapho ibhodi lonke liphushwa ngokuzenzakalelayo ngaphandle kwesitaki, i-pallet yephepha ilekelelwa ngokuzenzakalelayo futhi iphakanyiswe ngokuzenzakalelayo, futhi umshini uyaqhubeka nokuthola iphepha.
Isistimu ye-Logistics, ingakwazi ukwengeza ngokuzenzakalelayo i-pallet yephepha, ikhiphe inqwaba yephepha lapho igcwele, futhi isebenzise ujeke we-pallet ukuyihambisa.Vimbela ukulethwa kwephepha kubambeke noma ukuwa kwenqwaba yephepha.
Ukuvikela ukuphepha: uma opharetha bengena ngaphakathi emshinini, umshini uzoba nesexwayiso sezwi ngesiNgisi nokuvala shaqa okuzenzakalelayo.
Uhlu lokuhlaziya ukusebenza kahle kwe-G.Stacker:
| Umkhiqizo we-Lamination | 1450*1450 laminate Q'ty | 1700*1650 laminate Q'ty | 2200*1650 laminate Q'ty |
| I-E/F-flute eyodwa | 9000-14800 ama-pcs/ihora | 7000-12000 ama-pcs/ihora | 8000-11000 ama-pcs/ihora |
| I-B-flute eyodwa | 8500-10000 ama-pcs/ihora | 7000-9000 ama-pcs/ihora | 7000-8000 ama-pcs/ihora |
| I-E-flute ephindwe kabili | 8500-10000 ama-pcs/ihora | 7000-9000 ama-pcs/ihora | 7000-8000 ama-pcs/ihora |
| 5-ply BE-umtshingo | 7000-8000 ama-pcs/ihora | 6000-7500 ama-pcs/ihora | 5500-6500 ama-pcs/ihora |
| 5-ply BC-umtshingo | 5500-6000 ama-pcs/ihora | 4000-5500 ama-pcs/ihora | 4000-4500 ama-pcs/ihora |
| Qaphela: isivinini sesitaki sisekelwe kugqinsi lwangempela lwamabhodi wephepha.Ugqinsi ngalunye lwe-stacking lusuka ku-0 luye ku-150mm.Lokhu kuhlaziya kusekelwe ekubalweni kwetiyori.Uma amabhodi asonta kakhulu, ubuningi bephepha lokupakisha bungase bube buncane. | |||
